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基础底座模具的脱模方法

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基础底座模具制造是按照不同基础底座构件而定的,从实际使用的基础底座模具来看,以风力发电基础使用的模具量较大,而且每种模具都有固定的图纸要求,需要采用拆分模式进行定做生产。基础底座模具特点与作用是我们用来生产基础底座的一种模板,规格比较多样,有尺寸在一米以下的方形模具,也有规格在两米左右的圆形模具。一般都是使用钢板进行模具的制作,然后通过浇筑混凝土预制生产的方式生产出我们工程中所需要的混凝土预制块。

The mold manufacturing of foundation base is determined according to different foundation base components. From the actual foundation base molds, the amount of molds used for wind power generation foundation is large, and each mold has fixed drawing requirements, so it is necessary to adopt split mode for customized production. The characteristics and function of the foundation base mold is a kind of template we use to produce the foundation base. There are various specifications, including square molds with a size of less than one meter and circular molds with a size of about two meters. Generally, steel plates are used to make molds, and then concrete precast blocks required in our project are produced by pouring concrete.

制作基础底座模具的钢板采用了四到六毫米之间的钢板进行操作,通过电焊机等加工机器的使用可以很快的对钢板进行切割以及焊接、打磨等多道加工工序。如果是规模较大的模具,我们还可以将其设置成拼接生产的样式,然后使用螺丝或者是卡扣等固定件对模具进行固定。基础底座钢模具在我们的生活中应用十分的广,像我们身边比较常见的电线杆以及路灯、桥梁,还有在内蒙、张家口等草原比较多适合建设风力发电机的地带需求量很大。我们厂在进行生产的时候,使用钣金钢等多种加工工艺进行制作,根据设计图纸上的设计要求将钢板进行剪切,并且为了有效的固定好钢板,我们还需要使用不同厚度的筋条进行固定。整个工艺比较复杂,但是也使我们的基础底座钢模具拥有更好的使用效果,产品质量更好。

The steel plate for making the foundation base mold is operated with a steel plate between 4 and 6 mm. Through the use of processing machines such as electric welding machine, the steel plate can be quickly cut, welded, polished and other processing processes. If it is a large-scale mold, we can also set it to the style of splicing production, and then fix the mold with fasteners such as screws or buckles. The steel mold of foundation base is widely used in our life, such as the common electric poles, street lamps and bridges around us, and there are many grasslands in Inner Mongolia and Zhangjiakou, which are suitable for the construction of wind turbines. During production, our factory uses a variety of processing processes such as sheet steel to make the steel plate. The steel plate is cut according to the design requirements on the design drawings. In order to effectively fix the steel plate, we also need to use ribs of different thickness for fixation. The whole process is complex, but it also makes our foundation steel mold have better use effect and better product quality.

基础底座模具的脱模方法都是不大相同的,这是由于模具的样式规格大多都是不一样的,像化粪池模具这种套式模具就需要先安装外模再安装内模,脱模的时候也是先拆卸内模再拆卸外模。像其他现浇作业的钢模具不大一样,基础底座模具只有外模的存在,这样在拆卸的时候就需要先拆卸外模再拆卸内模,防止没有承重板导致混凝土制块坍塌。风机基础底座模具在工程中非常容易进行操作,并且因为其整体使用了很好板材进行生产,所以其拥有较长的寿命,能够在工程中很好的进行使用。为了能够加快模具的脱模效果,可以在钢板上涂刷上专门的脱模剂,从而使模具能够加快速度,循环进行使用,模具的成本较低,生产的时候比较省时省力,可以很好的降低成本,更好的保证模具的产品质量

The demoulding methods of foundation base molds are not the same, because most of the mold styles and specifications are different. For sleeve molds such as septic tank molds, it is necessary to install the outer mold first and then the inner mold. When demoulding, it is also necessary to remove the inner mold first and then the outer mold. Unlike other cast-in-situ steel molds, the foundation base molds only have external molds. Therefore, when dismantling, it is necessary to dismantle the external molds first and then the internal molds, so as to prevent the collapse of concrete blocks due to the absence of bearing plates. The fan foundation base mold is very easy to operate in the project, and because it uses good plates for production as a whole, it has a long service life and can be used well in the project. In order to speed up the demoulding effect of the mold, a special release agent can be painted on the steel plate, so that the mold can be accelerated and recycled. The cost of the mold is low. It saves time and effort in production, which can well reduce the cost and better ensure the product quality of the mold


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 · 基础底座模具的脱模方法

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